Modification of Rubber Particle filled Thermoplastic with High Energy Electrons Von der Fakultät für Maschinenbau der Technischen Universität Chemnitz Genehmigte Dissertation zur Erlangung des akademischen Grades Doktoringenieur (Dr.-Ing.) vorgelegt von M.Sc. Kunlapaporn Sritragool geboren am 03.07.1980 in Uttaradit, Thailand eingereicht am 10.02.2010 Gutachter: Prof. Dr.-Ing. Michael Gehde Prof. Dr. rer. nat. habil. Gert Heinrich Chemnitz, den 10. 02.2010 URL: http://archiv.tu-chemnitz.de/pub/2010/0095 Bibliographic Description Bibliographic Description Sritragool, Kunlapaporn Modification of rubber particle filled thermoplastic with high energy electrons A Dissertation submitted to the Faculty of Mechanical Engineering, Chemnitz University of Technology, Institut für Fördertechnik und Kunststoffe 125 Pages, 57 Figures, 15 Tables, 102 References Abstract In present study, high energy electrons were used to modify blends based on RP and PP under two conditions: stationary and in-stationary conditions. Modification of blend under stationary condition is a process which is established in industrial application and where required absorbed dose is applied to form parts (after molding) at room temperature and in solid state.
Modification of Rubber Particle filled Thermoplastic with High Energy Electrons
Prof. Dr. rer. nat. habil. Gert Heinrich
Chemnitz, den 10. 02.2010
URL: http://archiv.tu-chemnitz.de/pub/2010/0095
Dissertation
(Dr.-Ing.)
eingereicht am 10.02.2010
geboren am 03.07.1980 in Uttaradit, Thailand
Prof. Dr.-Ing. Michael Gehde
vorgelegt
zur Erlangung des akademischen Grades
Genehmigte
Bibliographic Description
Bibliographic Description
Sritragool, Kunlapaporn
Modification of rubber particle filled thermoplastic with high energy electrons
A Dissertation submitted to the Faculty of Mechanical Engineering, Chemnitz University of Technology, Institut für Fördertechnik und Kunststoffe
125 Pages, 57 Figures, 15 Tables, 102 References
Abstract
In present study, high energy electrons were used to modify blends based on RP and PP under two conditions: stationary and in-stationary conditions. Modification of blend under stationary condition is a process which is established in industrial application and where required absorbed dose is applied to form parts (after molding) at room temperature and in solid state. On the contrary, the modification of blend with high energy electrons under in-stationary condition is a new process (electron induced reactive processing) where required absorbed dose is applied to a molten state during melt mixing process. The modification of blend based on RP and PP under stationary condition resulted in slightly enhancement of tensile properties while the modification of this blend under in-stationary condition resulted in deterioration of tensile properties due to degradation of the PP matrix. Thus, special grafting agent (GA) is required for improving the tensile properties. The effect of different GAs on tensile, thermal, dynamic mechanical as well as morphological properties and melt flow properties of blends based on RP and PP were determined. The optimum absorbed dose for modification of blend based on RP and PP under both conditions was evaluated. In addition, the effect of treatment parameters of electron induced reactive processing was investigated.
This present work was conducted between January 2007 and December 2009 at the Institut für Fördertechnik und Kunststoffe (IFK), Professur Kunststoffe at the Chemnitz University of Technology.
First of all, I would like to express my gratitude to my supervisor, Prof. Dr.-Ing. Michael Gehde who gave me a chance to work as well as study at this institute. I would also like to gratefully and sincerely thank him for his guidance and encouragement during my studies.
I would also like to express my deepest gratitude to my co-supervisor, Dr.-Ing. Hannes Michael and Dr. rer. nat. Uwe Gohs, who are most responsible for helping me complete the writing of this dissertation as well as challenging research that lies behind it. Without their kindness, guidance and encouragement, I could not have finished my dissertation.
My special thanks are due to the IFK, Professur Kunststoffe for providing financial support and technical as well as scientific background.
I would like to thank Dipl.-Ing. Jan März and Mr. Rocco Sickel for the assistance during the experimental works. I would also like to thank the other staff of IFK, Professur Kunststoffe and colleagues who supported and helped me during the works.
Finally, and most important, I would like to thank my mother and my aunt for their love, for educating me, for support, for listening to my complaint and for believing in me.
Chemnitz, February 2010
Kunlapaporn Sritragool
V
List of Abbreviations and Symbols
Bibliographic Description
Contents
Acknowledgement
23
19
5.1 Materials used
5 Experimental
31
3 Aim of study
4 Tasks of study
11
2.3 Polymer modification with high energy electrons
2.2.1 Enhancement of interfacial adhesion via compatibilization technique 7
2.2.2 Enhancement of interfacial adhesion via surface treatment
2.4 Electron induced reactive processing
21
5.3 Electron treatment
10
2 State of the art
XI
21
15
17
V
1 Introduction
28
5.4 Preparation dumbbell-shaped specimen 30
VII
5.2 Preparation of blends
Contents
2.2 Utilization of rubber particle in thermoplastics
2.1 Size reductiontechniques used in production of rubber particle
5.5 Characterization methods
5
7
5
1
III
with DTMPTA
6.5.4 Effect of new processing parameters on properties of e-blend_dyn 81
VIII
6.3.1 Characterization of modified PP (PP*)
6.4.3 Effect of dose on properties of e-blend_stat with different
6.4.4 Recyclability of e-blend_stat with DTMPTA modified at absorbed 65
dose of 80 kGy
6.4.2 Effect of grafting agent on properties of e-blend_stat modified at 53
6.5.2 Effect of grafting agent on properties of e-blend_dyn modified at 71
without grafting agent
6.1.2 Electron induced reactive processing
6.4 Rubber particle/polypropylene e-blend_stat
35
absorbed dose of 40 kGy
6.1.3 Processing parameters
35
6.1 Experimental setup
6 Results and discussion
70
70
61
45
6.4.1 Effect of dose on properties of e-blend_stat without grafting agents 51